ADDITIVE MANUFACTURING OF FUNCTIONAL PARTS BASED ON MATERIAL EXTRUSION TECHNOLOGY

Milan Šljivić, Cristiano Fragassa, Ana Pavlović, Milija Kraišnik, Jovica Ilić, Mićo Stanojević

Abstract


This paper presents the advantages and the process of making of complex functional parts using additive manufacturing technology. Design and manufacturing of components were performed at the Laboratory for Technology of Plasticity and Processing Systems at the Faculty of Mechanical Engineering in Banja Luka. The parts were designed using SolidWorks and Catia software packages. Then, CatalystEX and Simplify3D software packages were used to process the CAD model and to prepare it for 3D printing, which included defining of the process parameters, generating layers and support. Functional parts were produced on 3D printers based on the principle of material extrusion. The results of this study show that additive manufacturing technology, specifically technology based on material extrusion, enables very fast production of complex functional parts, with high accuracy and much lower costs and development time compared to conventional technologies.


Keywords


additive manufacturing, material extrusion, functional parts, CAD design

Full Text:

PDF

References


ASTM International Designation: F2792-12A; Standard Terminology for Additive Manufacturing Technologies, DOI: 10.1520/F2792-12A

I. Gibson et al., Additive Manufacturing Technologies, Springer Science+Business, Media New York 2015, DOI 10.1007/978-1-4939-2113-3_2

Wohlers Report 2014: 3D Printing and Additive Manufacturing State of the Industry Annual Worldwide Progress Report, Wohlers Associates, INC. Colorado 80525 USA

Quadrennial Technology Review 2015, Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing, Additive Manufacturing. Available at: http://energy.gov/sites/prod/files/2015/11/f27/QTR2015-6A-Additive%20 Manufacturing.pdf

EOS: Global Presence, Additive Manufacturing Meets Industrial production – a Paradigm Shift, Available at: http://www.aita3d.it/wp-content/uploads/dlm_ uploads/2015/03/Convegno-29-gennaio_EOS.pdf

I. Gibson, D.W. Rosen, B. Stucker, Additive Manufacturing Technologies (Rapid Prototyping and Direct Digital Manufacturing), Chapter 2.6, page 2728, Springer Science + Business Media, LLC, New York USA, 2010, DOI 10.1007/978-1-4419-1120-9

F. W. Liou, Rapid Prototyping and Engineering Applications (A Toolbox for Prototype Development), Chapter 6. Rapid Prototyping Processes: Liquid-Based, Solid Based, Powder Based; page: 215-, CRC Press, Taylor & Francis Group, 6000 Broken Sound Parkway, USA 2008.

M. Despeisse, S. Ford, The Role of Additive Manufacturing in Improving Resource Efficiency and Sustainability, Institute for Manufacturing, University of Cambridge, UK, ISSN 2058-8887, No.3, June 2015

T. Himmer, E. Stiles, A. Techel, E. Beyer, PCProa novel technology for Rapid Prototyping and Rapid Manufacturing, Fraunhofer IWS, Dresden, Germany, http://www.ccl.fraunhofer.org

A. Talić–Čikmiš, A. Durmić, M. Sljivic, M. Stanojevic, The process of developing conceptual design of a product using rapid prototyping technology, 18th International Research/Expert Conference,TMT 2014, Budapest, Hungary 10-12 September, 2014

I. Gibson, D.W. Rosen, and B. Stucker, Additive Manufacturing Technologies, DOI 10.1007/978-1-4419-1120-9_2, Springer Science+Business Media, LLC 2010

E. Grenda, Printing the future, The 3d Printing And Rapid Prototyping Source Book, Third Edition,Castle Island Co. Arlington, MA 02474 U.S.A. http://home.att.net/~castleisland/

E. Bassoli, A. Gatto, L. Iuliano, M. Grazia Violante, 3D printing technique applied to rapid casting, Rapid Prototyping Journal, Vol. 133 (2007) 148155 http://dx.doi.org/10.1108/13552540710750898.

N. Grujović, J. Borota, M. Šljivić, D. Divac, V. Ranković, Art and design optimized 3D Printing, 34th International Conference on Production Engineering, Niš, 2011

Pham, Duc, and Stefan S. Dimov, Rapid manufacturing: the technologies and applications of rapid prototyping and rapid tooling, Springer Science & BusinessMedia, 2012

C. C. Kai, C. T. Howe, E. K. Hoe, Integrating rapid prototyping and tooling with vacuum casting for connectors,The International Journal of Advanced Manufacturing Technology, Vol. 149 (1998) 617

D. J. Dippenaar, K. Schreve, 3D printed tooling for vacuum-assisted resin transfer moulding, The International Journal of Advanced ManufacturingTechnology, 2012, DOI: 10.1007/s00170-012-4034-2

R. Singh, Mathematical modelling of dimensional accuracy in vacuum assisted casting, Journal: Virtual and Physical Prototyping, Vol. 72 (2012), DOI: 10.1080/17452759.2012.668699




DOI: http://dx.doi.org/10.7251/cm.v2i7.4238

Refbacks

  • There are currently no refbacks.