Revitalisation of Old Hydraulic Press Brake Machines Through Novel Software Solutions

Abstract

In the era of Industry 4.0, the modernization of traditional machines has become crucial for maintaining competitiveness and enhancing production capacities. Hydraulic CNC press machines manufactured in the Balkans, particularly in the former Yugoslavia, renowned for their robustness and reliability, are increasingly falling behind in terms of the technological innovations required to meet modern production demands. Rather than being replaced by expensive new machines, this paper presents a transformative approach to the digital upgrade of existing systems. By employing advanced software solutions and novel control methods, older presses are converted into high-precision, intelligently managed machines capable of automatically adjusting operating parameters according to material and task specifications. This system not only significantly reduces operational costs but also extends the lifespan of these machines, increases production speed and minimizes errors. The core innovation of the system is its adaptability, enabling continuous evolution and seamless integration of new technological advancements without requiring substantial investments in entirely new equipment. This paper offers a vision of the future where digital transformation allows traditional machines to become part of smart, interconnected production lines.